POM Polyplastics TR‑20

POM Polyplastics TR‑20

POM Polyplastics TR‑20 is a polyoxymethylene copolymer filled with 15% talc. While retaining the fundamental good properties of POM, this special‑grade engineering plastic achieves remarkably improved rigidity, heat resistance and dimensional stability (low warpage). It effectively reduces molding shrinkage and warpage deformation.

Main Applications

Automotive Industry: Fuel pump components, fuel tank caps, seat‑belt parts, window regulator components, door‑lock system parts, outer rear‑view mirror components, and other interior functional parts requiring high rigidity and dimensional stability.

Office Equipment & Precision Machinery: Structural supports, gears, cams for printers and copiers; structural & functional parts requiring precise dimension retention and thermal‑deformation resistance for OA/AV devices such as Blu‑ray disc players.

Electrical & Electronics: Gears, bearings and structural components for home appliances including washing machines, refrigerators and electric shavers.

Industrial Parts & Consumer Goods: Window‑frame and louver components, toys, game‑console parts, as well as industrial gears, rollers, bearings, screws, nuts and pump‑body parts demanding high rigidity and dimensional stability.

Property Data

表格

Property Category Test Item Test Standard Test Value Unit
Physical Properties Density ISO 1183 / ASTM D‑792 1.53 g/cm³
  Water Absorption (23℃, 24 h) ISO 62 / ASTM D‑570 0.50 %
  Melt Mass‑Flow Rate (MFR) ISO 1133 (190℃, 2.16 kg) 9.0‑21.0 g/10 min
  Melt Volume‑Flow Rate (MVR) ISO 1133 (190℃, 2.16 kg) 8.0‑16.0 cm³/10 min
Mechanical Properties Tensile Strength ISO 527‑2 / ASTM D‑638 56.0‑59.0 MPa
  Elongation at Break ISO 527‑2 / ASTM D‑638 5.0 %
  Tensile Modulus ISO 527‑2 4500 MPa
  Flexural Strength ISO 178 / ASTM D‑790 96.0‑98.0 MPa
  Flexural Modulus ISO 178 / ASTM D‑790 4100‑4110 MPa
  Charpy Notched Impact Strength (23℃) ISO 179/1eA 3.0 kJ/m²
  Izod Notched Impact Strength (23℃) ASTM D‑256 34 J/m
  Izod Un‑notched Impact Strength (23℃) ASTM D‑256 290 J/m
  Rockwell Hardness (M‑scale) ISO 2039‑2 / ASTM D‑785 75
Thermal Properties Heat‑Deflection Temperature (1.8 MPa) ISO 75‑2/A (unannealed) 125 °C
  Heat‑Deflection Temperature (1.82 MPa) ASTM D‑648 149 °C
  Coefficient of Linear Thermal Expansion (23‑55°C) Enterprise Method / ISO 11359‑2 8.0 (isotropic) ×10⁻⁵/°C (cm/cm/°C)
Electrical Properties Volume Resistivity IEC 60093 / ASTM D‑257 2.0 × 10¹⁴ Ω·cm
  Surface Resistivity IEC 60093 / ASTM D‑257 9.0 × 10¹⁵ Ω
  Dielectric Strength (3 mm) IEC 60243‑1 / ASTM D‑149 19.7‑21 kV/mm
Flammability UL 94 Rating UL 94 HB
Others UL File No. E45034
  ISO Material Designation ISO 11469 >POM‑TD15<

Injection Molding Parameters

表格

Processing Stage Process Parameter Recommended Value / Range Unit Remarks & Notes
Pre‑treatment Drying Temperature 80‑90 °C Thorough drying is required to avoid bubbles and silver streaks; desiccant dryer is recommended.
  Drying Time 3.0‑4.0 hr  
  Target Moisture Content < 0.10 %  
Barrel Temperature Rear Zone 180‑200 °C POM has a narrow processing window. Do not exceed 220°C; otherwise decomposition and irritating formaldehyde gas may occur.
  Middle Zone 180‑195 °C  
  Front Zone 185‑210 °C  
  Nozzle Temperature 180‑210 °C Slightly lower than or close to front‑zone temperature to prevent drooling.
  Melt Temperature 190‑210 °C  
Mold Temperature   60‑80 °C Higher mold temperature improves crystallization completeness, dimensional stability, surface gloss and reduces sink marks.
Molding Settings Injection Pressure 49‑98 MPa Adjust according to part geometry and wall thickness; increase moderately for difficult filling.
  Holding Pressure 50‑150 MPa High holding pressure is required to minimize pressure drop and prevent sinkage; sufficient holding time shall be set.
  Back Pressure 0.5‑3.0 MPa Keep back pressure low; excessive back pressure may cause shear‑induced thermal degradation.
  Injection Speed Medium‑to‑high Suggested strategy: medium pressure, medium speed, low melt temperature, relatively high mold temperature. Avoid excessive shear heat from too‑fast injection.
  Screw Speed 100‑150 rpm Do not run screw at high speed; maintain small cushion to prevent shear‑related material decomposition.
Post‑Treatment     Generally unnecessary. For high‑precision parts, annealing may be applied to relieve internal stress.

Note: All data above is for reference only!

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