POM DuPont Delrin 100P

POM DuPont Delrin® 100P

POM DuPont Delrin® 100P is high‑viscosity homopolymer‑acetal (POM‑H). It delivers high rigidity, high strength and inherent high‑toughness without toughening modifier, good dimensional‑stability, broad service‑temperature window, excellent wear‑resistance and fair chemical‑resistanceDuPont.

Main Applications

Automotive: high‑stress components, fuel‑pump assemblies, seat‑belt parts, handle‑parts, power‑window components, pipes and sliders. Electrical & electronic: gears, bearings and structural parts for washing‑machine / juicer assemblies, keyboard, timer units, audio‑video equipment. Precision‑machinery & industrial components: high‑load gears, bearings, cams, screws, levers, pulleys, sprockets, pipe‑valve parts, fasteners and engineering fittings. Consumer goods: zippers, toys, sports‑equipment, lighters; extruded sheets, strips and tubeselectronic...。

Physical‑Mechanical‑Thermal‑Electrical Properties

Note: MFR discrepancy: ASTM D‑1238 9.0 g/10min vs ISO 1133 2.3 g/10min, comes from different test procedure of two standards; real ISO MFR ≈2.3 g/10min, belongs to high‑viscosity grade。

表格

Property Category Item Test Standard ASTM ISO Unit
Physical Properties Density ASTM D‑792 / ISO 1183 1.42 1.42 g/cm³
  Water absorption (24 h immersion) ASTM D‑570 / ISO 62 0.25 0.90(sat) %
  Water absorption (50 % RH equilibrium) ASTM D‑570 / ISO 62 0.22 0.20 %
  MFR (190 ℃ / 2.16 kg) ASTM D‑1238 / ISO 1133 9.0 2.3 g/10 min
  Molding shrinkage (flow) — / ISO 294‑4 2.2‑2.4 2.1 %
  Molding shrinkage (transverse) — / ISO 294‑4 1.9 %
Mechanical Properties Tensile yield strength @23℃ ASTM D‑638 / ISO 527‑2 69 71.0 MPa
  Elongation at break ASTM D‑638 / ISO 527‑2 65 70 %
  Tensile modulus ASTM D‑638 / ISO 527‑2 3220 3100 MPa
  Flexural strength ASTM D‑790 / ISO 178 98 76.0(3.5% strain) MPa
  Flexural modulus ASTM D‑790 / ISO 178 2840 2700 MPa
  Izod notched impact @23℃ ASTM D‑256 / ISO 180/1A 137 14 J/m ; kJ/m²
  Izod un‑notched impact ASTM D‑256 / ISO 179/1eU >5300 No break J/m
  Compressive strength(10 % strain) ASTM D‑695 123 MPa
  Rockwell hardness M‑scale ASTM D‑785 / ISO 2039‑2 94 92
  Rockwell hardness R‑scale ASTM D‑785 120 120
Thermal Properties HDT (1.8 MPa) ASTM D‑648 / ISO 75‑2/A 136 98.0
  HDT (0.45 MPa) ASTM D‑648 / ISO 75‑2/B 172 165
  Melting point ASTM D‑2133 / ISO 11357‑3 175 178
  CLTE (flow direction) ASTM D‑696 / ISO 11359‑2 12.2 0.00011 10⁻⁵ m/m·℃
Electrical Properties Volume resistivity ASTM D‑257 / IEC 60093 1×10¹⁵ >1.0E+15 Ω·cm
  Dielectric strength(2.3 mm) ASTM D‑149 19.7 kV/mm
  Dielectric constant (1 MHz) ASTM D‑150 / IEC 60250 3.7 3.70
  Dissipation factor (1 MHz) ASTM D‑150 / IEC 60250 0.005 0.0050
Flammability UL94 UL 94 HB HB

Injection‑Molding Parameters

表格

Process Stage Parameter Recommended Range Unit Remarks
Pre‑drying Drying requirement Normally not required Pre‑heat ~80 ℃ improves dimensional stability. Dry at 80 ℃ for 2‑4 h if moisture>0.20 %.
Barrel temperature Barrel overall 170‑200 Narrow processing window. Never exceed 220 ℃, formaldehyde will decompose.
  Melt temperature 190‑210 (optimum 210‑215) High‑viscosity grade; avoid over‑heating.
  Mold temperature 80‑100 High mold‑temperature improves crystallization, gloss and reduces sink‑marks.
Injection parameters Injection pressure 50‑100 MPa Adjust for wall‑thickness.
  Hold‑up pressure Close to injection pressure Sufficient hold‑pressure to compensate shrinkage.
  Injection speed Medium Strategy: medium pressure, medium speed, low melt temperature, high mold temperature.
  Screw speed Keep low High screw speed brings excessive shear heat; small cushion required.
  Barrel residence time As short as possible Long residence causes degradation.
Shutdown procedure Long‑term shutdown Purge barrel completely Use PE / PP for purging.

Note: All data for reference only, subject to official TDS and COA。

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